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Company Directory > PCB Express Inc. > Heavy Copper
(up to 6 oz. Finished) PCB Product Alerts
Keep current on the latest products, new suppliers, and technical
articles of interest to you. (See Topics) Heavy Copper (up
to 6 oz. Finished) PCB
Heavy copper, up to 6 oz. finished
Outer layer maximum Cu weight: 6 oz.
Min. Cu weight: 1/4 oz.PCB Manufacturers specializing in quick
turns for prototyping
If you know of others that should be listed, or you are a
commercial company that wants to be listed, please e-mail
me.If any of this information is outdated, please e-mail me
with updates. I add vendors as vendors request, or as people
inform me of vendors they've used.
BatchPCB - 303-284-0979
BatchPCB is an off-shoot of Spark Fun Electronics. Prices
start at $10 for shipping (which includes the setup fee rolled
in), and $2.50 per square inch. Boards are 2 layers, 0.062"
thickness, 8 mil traces, 8 mil spacing, 20 mil minimum drill,
500 mil maximum drill, routed edges, soldermask and silk screen
both sides, 1 ounce copper, no via or pad count limit, step
and repeat OK, up to 10" x 15" boards. It seems
they're cheaper up to 13 about square inches, when Advance
Circuits becomes a better deal, unless you need more than
85 square inches. I have not used this vendor.
PCB Fab Express - 408-857-0039
These people have really aggressive pricing, starting at
$13 (minimum quantity 5) for 2 layer, with mask and legend,
up to 20 square inches. They also have 4 layer @ $33, 6 layer
@ $48, and 8 layers @ $73, all with 5 day turn. Again, these
are for 20 square inch boards. The prices increase for 40,
60, 80 and 100 square inches, but are still reasonable. Note
that for 80 square inches, the prices are straight on par
with $33/each deal from Advanced Circuits. There is also the
odd requirement of all holes having to be plated through,
and if you do have unplated holes (surcharge applies), only
up to a 0.190 diameter. I've used these several times now,
and been very happy with the results.
Advanced Circuits - 800-979-4722
These people are great. Boards up to 85 square inches (9.2"
x 9.2"), 2 layer FR-4, 0.062, 1 ounce copper, plated
through, solder mask both sides, silkscreen one side, square
route (not sheared!), on a 5 day turn for $33 each, minimum
3. So for $99, you can get 3 of your boards from 1" by
1" on up to 85 square inches. That's a heck of a deal.
I've used them for my last several boards, and the quality
is awesome. Drills are on center, the silkscreen is sharp,
dimensioning is dead on. And if you have an obvious CAD error
(like inverted text), they'll call you about it. Highly recommended.
e-TekNet - 480-633-1809
I haven't personally used these folks yet, but I've seen
at least 4 boards produced by them that are commercial products.
The quality is very good. Looking at prices for 100 square
inch boards 2 layer boards, they're cheaper by half than PCB
Fab Express, and don't have the 60 square inch limit that
Advanced Circuits has. I haven't compared prices for smaller
sized boards, comparable to what I've produced at either of
the other two companies mentioned.
Olimex - +359-32-626259
Olimex is based in Bulgaria. They have excellent rates, and
offer solder mask and silk screening. They offer two basic
sizes of boards, and will panelize your design (for free)
to maximize the board usage. Using the lowest cost shipping
option makes this an excellent value, but does result in longer
turn around times. So far, my only real complaint was the
drilling accuracy is not as tight as I would like. They seem
to have 2-3mils of drill slop. I have turned 1 board with
them as of 2000/12/03, and been very happy. The drill slop
was annoying, but did not cause any problems. Tsvetan Usunov,
the person who helped me get everything in order for submission,
is very helpful, and responds quickly to e-mail.
Speedy PCB Prototype - 613-216-1913
"High quality PCB prototypes and PCB fabrication at
very low prices. All boards are manufactured under ISO and
UL." Added by request. I have not produced any boards
with them. Based in Ottawa, Canada.
AP Circuits - 403-250-3406
Based in Canada, APC has reasonable rates and quick turns.
My biggest complaint with them is that the board shearing
is somewhat sloppy, and requires filing afterwards to clean
it up. They do not offer solder mask and silk screening for
the quick turn packages. I have turned 3 boards with them
as of 2000/12/03, and been happy with the results, other than
the shearing issue.
Bare Bones PCB - 800-979-4722
$0.50 per square inch + $25 per lot for 2-layer, FR-4, 0.062"
thick, all plated holes, tin finish over 1-oz copper, cut
to rectangle shape only, max size 12" X 16". No
silk screen, no soldermask (bleh!). This is really just an
alternative deal run by Advanced Circuits. I've never used
this configuration, but it sounds like it's designed to compete
with <A AP Circuits, mentioned above.
PCBPro - 503-829-9108
"Provides pcb design software, Circuit Boards, PCB prototype,
PCB Schematic, pcb layout software, circuit board manufacturers,
Printed Circuit Board Manufacturers and PCBs." Added
by request. I have not produced any boards with them.
Express PCB - (no phone)
Express PCB is unique in that they provide free software
for doing the board layout, which couples tightly with their
production facilities. They offer four manufacturing options.
"Standard" is 2 layer, plated through, no solder
mask or silk screen, small orders ship next day, UPS. "Miniboard"
is a 3.8" x 2.5" inch board, same as "Standard",
but shipped via US Priority Mail. "10-day production"
2 layer plated through, includes solder mask and silk screen,
routed to board perimeter, shipped UPS. "4-day production"
is the same as "10-day", but higher cost. No phone
number listed, try e-mail. I have not produced any boards
with them.
PCB Express - 503-829-9108
PCB Express does 1, 2, 4 and 6 layer boards. Their basic
pricing is available in the back of most electronics magazines.
They seem to be more oriented towards business level prototype
runs, as opposed to basement projects, like AP Circuits and
Olimex. Their pricing is fairly high compared to these other
two. I have not produced any boards with them.
Sierra Proto Express - 408-735-7137
Sierra Proto Express offers may different options. Their
prices seem really good for multi-layer boards (4+), but don't
really compete with Olimex for basic 1 or 2 layer boards.
I have not produced any boards with them.
SMTH Circuits - 604-858-3970
SMTH Circuits offers 2 panels of 5" x 8" 2 layer
boards with plated through holes and solder mask for $99.
I have not produced any boards with them.
Pulsar, Inc - 847-233-0012
Pulsars ad say they offer 1 and 2 layer boards, SMOBC, LPI
mask, through hole or SMT, nickle and gold plating, routing
or scoring, and electrical testing. 3 day turn on 10 pieces
of 1 or 2 layers is $249 (up to 30 square inches each), and
includes tooling, artwork, LPI mask and legend. I have not
produced any boards with them. Business & Industrial (12)
Electrical & Test Equipment (10)
Manufacturing & Metalworking (2)
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12 shts.Copper Clad Laminate, FR-4, .060, 1/2 oz $6.25
Not specified 1d 12h 13m
10 shts.Copper Clad Laminate,CEM, 060 Thk, 8 x 10, 2/0 $10.00
Not specified 5d 13h 53m
11 shts Copper Clad Laminate, FR-4,.060, 8 x 11, 2 oz $12.00
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20 lbs. Copper Clad Laminate, FR-4, .010-090, SS,DS $20.00
$10.50 1d 17h 12m
Copper Clad Laminate Sheets FR4 PCB 180in2 1/16 or 1/32 $4.99
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Copper Clad Laminate FR-4 .059 1/1 -
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Copper Clad Laminate Boards FR4 PCB 360in2 1/16 or 1/32 $9.99
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43 items found for (pcb laminate,copper clad board,pcb material,copper
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Copper Clad Board 3x4 inch Rectangle $1.59
Passive Parts Warehouse
Copper Clad Board 5x6 inch Rectangle $2.99
Passive Parts Warehouse
12 shts Copper Clad Laminate, FR-4,.060, 4.5 x 9, 3oz $10.00
PCB Laminates,Copper Clad
5 shts.Copper Clad Laminate, CEM, .093, BLUE, 9x12, SS $10.00
PCB Laminates,Copper Clad
20 shts Copper Clad Laminate, FR-4,.060, 3.625x9, 1oz $10.00
PCB Laminates,Copper Clad
10 shts.Copper Clad Laminate,FR-4, 018 Thk, 4.oz,6x10 $10.00
PCB Laminates,Copper Clad
12 shts.Copper Clad Laminate, FR-4, .060, 6 3/4 x 11 $10.50
PCB Laminates,Copper Clad
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Electronics From Golden O
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25 shts Copper Clad Laminate, FR-4,.060, 6.375x10, 1oz $16.00
PCB Laminates,Copper Clad
45 shts.Copper Clad Laminate,CEM, 060 Thk, 4x8, SS, 2/0 $17.50
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30 shts.Copper Clad Laminate, FR-4,.060, 7x9.5, 1/2 oz PCI
Express Technology Basics
PCI Express? is positioned as the industry's third-generation
I/O technology. First generation was ISA, second generation
being PCI, and the third generation, PCI Express. The PCI
Express technology has been ratified by the PCI Special interest
Group (PCI SIG).
This third-generation I/O technology is needed today since
PCI-based shared, parallel-bus-signaling technology is approaching
its practical performance limits; it is increasingly difficult
to scale-up bandwidth just by increasing the number of signal
lines. More signal lines mean difficult clock-to-data skew
management, creating complex PCB layout rules that make cost-effective
implementations in the FR4 (current copper PCB) technology
difficult. In addition, increasing the number of signal lines
also increases the power dissipation. PCI Express allows for
very high available bandwidth per pin with the ability to
cost-effectively scale towards the 12 GHz limits of copper
signaling technology.
PCI Express is designed to be a general-purpose serial I/O
interconnect that can be used in multiple market segments,
including desktop, mobile, server, storage and embedded communications.
PCI Express can be used as a peripheral device interconnect,
a chip-to-chip interconnect, and a bridge to other interconnects
like 1394b, USB2.0, InifiniBand? and Ethernet. It can also
be used in graphics chipsets for increased graphics bandwidth.
Key Features of PCI Express
Compatible with the current PCI software model: There are
no changes required to the current Operating Systems while
maintaining platform configuration and device driver interfaces.
Enables smooth integration within future system allowing for
broad industry adoption.
Serial architecture; Low-pin-count point-to-point connection
(link): Does away with some of the limitations of parallel
bus architectures by using embedded clock timing and differential
signaling. The embedded clock lowers pin count (no separate
control and clock pins are required) and makes data synchronization
easier than in a parallel-based technology. Data can traverse
a connector and cable scheme allowing flexible system partitioning.
Serial technology enables unique and small form factors, reduces
cost, simplifies board design and routing and reduces signal
integrity issues. Point-to-point interconnect means no multiple
hosts on same bus creating a bottleneck.
Bandwidth scalability and frequency and/or interconnect width:
Each link can be scalable up in bandwidth by creating wider
lanes to match applications use, such as a wider graphics
port in Desktop or multiple bus bridges (PCI Express-to-PCI-X,
-Gigabit Ethernet or - InfiniBand) in server platforms. The
spec defines interface widths of x1, x2, x4, x8, x12, x16
or x32 lanes.
Embedded clock or CDR (Clock Data Recovery): Lowers pin counts,
enables superior frequency scalability versus source synchronous
clocking, and makes data synchronization easier.
Layered architecture: The architecture consisting of the Software
layer, Transaction Layer, Data Link Layer and Physical Layer.
Layering enables scalability, modularity and design reuse.
Packetized protocol: Time multiplexing versus circuit switching.
This allows more than two-way communication at one time unlike
circuit switching where only a two-way communications can
occur. With packet based protocol there is no wasted bandwidth.
Advanced features: Aggressive power management, QoS, isochrony,
hot attach/detach and RAS.PCB & ASIC DESIGN SERVICES
Design Services
Design Process
Requirements Defnition
Design Services
Design Process
Requirements Defnition
ASIC Design Services
Design Process & Methodology
Requirements Defnition
ASIC Acronyms
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Information needed to Quote
.
We need specific information in order to give you a quote.
The simplest way is to complete the RFQ Form and submit it.
We have designed different RFQ forms for different services
mix that you require. RFQ contains detailed queries about
the information that we need for quoting.
While filling the RFQ form, it is not necessary to answer
all the queries therein; supply whatever information is available,
and leave the answers to remaining queries as BLANK or "NOT
AVAILABLE / NOT KNOWN / NOT DECIDED" etc. We will get
back to you if we need more information or clarification.
Click here for RFQ forms
If you would like to send us information directly about your
requirements, please send it to:
files@pcbdesignexpress.com
Fax: 408 - 731 - 2551
Information needed to Quote for Concept to PCB Design:
.
General Description: Provide a description of the concept,
the functional
Requirements and the application area of the intended PCB
assembly.
Technology to be used: Digital/ Analog/ Mixed
Maximum Frequency of Operation
Schematics: Provide conceptual schematics if available. If
it is a re-engineering project
of an older existing design, do provide older schematics &
other information.
Parts / Components: If you have decided on the use of some
key components,
give the details thereof. Any critical component placement
constraints?
Can components be used on both sides of the target Board?
PCB Design: If you have decided on or have preferences for
some of the following
PCB parameters, do provide the information.
Board Size, Desired Number of Layers, Material Type, Board
Thickness,
Copper weight, Surface finish, Solder Mask type.
Describe Any special design considerations that may be important:
for example:
Impedance matching? Differential pairs? Simulation required
for EMC and signal integrity?
Documentation: Any special design Documentation requirements?
PCB Fabrication: Number of PCBs required? Any additional
notes/ comments for PCB Fabrication?
PCB Assembly: Number of PCBs required to be assembled? Consigned
or Turnkey basis? Any additional notes/ comments for PCB Assembly?
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Fabrication, Assembly?
Information needed to Quote for System Design:
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General Description: Provide a description of the required
system, its functional Requirements and its intended application
area.
Hardware & PCBs:
Schematics: Provide conceptual schematics if available. If
it is a re-engineering project of an older existing design,
do provide older design information.
Parts / Components: If you have decided on the use of some
key components, give the details thereof. Specify the CPU,
if any, you intend to use.
Any critical component placement constraints? Can components
be used on both sides of the target Boards?
PCBs Design: If you have decided on or have preferences for
some of the following PCB parameters, do provide the information:
Specify the number of PCBs & their Sizes. Desired Number
of Layers. Material Type, Board Thickness, Copper weight,
Surface finish, Solder Mask type.
Describe any special hardware design considerations that
may be important: for example: Impedance matching? Differential
pairs? Simulation required for EMC and signal integrity?
Documentation: Any special design Documentation requirements?
Software Design:
If the target system requires firmware, embedded software,
device drivers or application software, provide all the details
that are available. For example: Target CPU, Target Operating
System, Preferred Programming Language, and a description
the software development requirements.
System Fabrication & Assembly:
Project Schedule:
Desired schedule for hardware design & development
Desired schedule for software design & development
Number of systems required to be assembled?
Desired schedule for system assembly
Additional Notes/ comments
Information needed to Quote for Old Design Data Conversion
& Miscellaneous Services
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Description: Provide a description of the required services,
their functional requirements and their intended application
area.
Project Schedule: Specify desired schedule for the required
services.
Attach additional notes/ comments/ documents if any. Support
- Layout Help
Please read before you order
Below we provide PDF documents, to help you avoid errors and
support you for optimal data preparation. This download section
is to be updated regularly.
Notes on layer orientation(!)
Panel production with Proto-Pool
Kupferdicke im Verh?ltnis zu Leiterbahnen
Quality Control PDF-Files
Following documents have been created over the years, to advise
our customers of errors in their production data. Although
these documents are yet a little old, they can give you an
overview of possible production errors in the run-up.
The files are providing help for the following topics:
Layer orientation
PCB dimensions
Copper to PCB edge margin
Annular Ring
File transfer
Naming of PCB files
Example File for 2-layer PCB
Valid data
Marking Print
Drilling express pcb
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PCBs
Sierra Proto Express is the R&D STOP of choice for many
designers. We build very special boards per our customers
requirements. Call and speak to a Personal
Service Representative about
your order, products and more
1-800-763-7503 x 500
Custom-made boards include, but not limited to the following:
Aluminum Metal Core Boards
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Technology can be described as follows:
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Arlon
Rogers 4050, 4003 already introduced the 6600GT previously,
so for now, we?ll skip the introduction and get straight to
the actual product. Although it?s a minor thing in the grand
scheme of features, the black PCB color and orange copper
actually make this card attractive than standard versions
we see from manufacturers these days. The heatsink and fan
combination are a needed accessory to dissipate heat off of
the modern GPUs. Not too impressively, the combo isn?t the
quietest in the market. Even though we have seen slightly
better cards noise wise, the difference between the loudest
fans and the quietest ones isn?t all that much unless you
are comparing a passively cooled heatsink to a bold design
such as the ones from HIS. With that said, AOpen does offer
something special that other companies tend to ignore on midrange
adapters: RAMsinks. Throughout our testing, we?ve found the
RAMsinks to be of little help in the overclocking department,
but if the company can implement them without adding onto
the cost, there?s nothing to complain about. The RAMsinks
as well as the heatsink and fan combo performed rather well,
as you?ll later find out in the evaluation.
The board layout of the card is fairly clean with everything
lined up nicely. Unlike other heatsink and fan combinations,
this particular design only requires a connection through
the front side in order to stay intact. Similar to other 6600GT
adapters, the AOpen edition offers eight pixel pipelines,
128MB of onboard memory and 128-bit memory interface with
GDDR3 as the memory standard. The version we are looking at
today is PCIe x16 with a single D-Sub, DVI and TV-Out ports.
As part of the package, the driver CD, manual, quick guide
and the rest of the necessities are packed as well. However,
what had us exciting were the actual games: Prince of Persia
and Demo CD. Unfortunately, the demos are very outdated, but
Prince of Persia is still a pretty solid title, though not
recent in any regard. It has come to the point where we must
commend AOpen for including something that other manufactures
usually skip over. Manufacturer of Printed Circuit Boards
(PCB)
Prototype through Production
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Typical PCB Manufacturing Process Flow Chart
The PCB manufacturing process can be complex and confusing.
EI manufactures single-, double- and multi-layered boards.
To help explain the process EI uses we are including three
flow charts, which highlight the process your PCBs follow
from the earliest step of pre-production engineering until
your PCB is complete and shipped out our doors.
Typical Flow Chart For Single Sided Boards
PRE PROD ENGINEERING CAD/CAM AND DRILL PROGRAM SHEARING DRILLING
DEBURRING
PREMASK INSPECTION RESIST STRIPPING ETCHING OUTERLAYER IMAGE
SCRUBBING
SCRUBBING LPI SCREENING TACK DRYING LPI IMAGE LPI FINAL BAKING
ELECTRICAL TESTING FABRICATION SILK SCREEN (LEGEND) HOT AIR
SOLDER LEVELLING INSPECTION HOT AIR SOLDER LEVELLING
FINAL INSPECTION FINAL AUDIT SHIPPING
Typical Flow Chart For Double Sided Boards
PRE PROD ENGINEERING CAD/CAM AND DRILL PROGRAM SHEARING DRILLING
DEBURRING
COPPER PLATTING OUTER LAYER IMAGE SCRUBBING ELECTROLESS COPPER
DESMEAR
TIN PLATING RESIST STRIPPING ETCHING TIN STRIPPING PREMASK
INSPECTION
LPI FINAL BAKING LPI IMAGE TACK DRYING LPI SCREENING SCRUBBING
HOT AIR SOLDER LEVEL HOT AIR SOLDER LEVELLING INSPECTION
SILK SCREEN (LEGEND) FABRICATION ELECTRICAL TESTING
SHIPPING FINAL AUDIT FINAL INSPECTION Check out similar items
from all eBay sellers
Ferric Chloride PCB Copper Etch Granules 2x 250g bag
10x PCB Single Side Copper Clad Boards 233 x 220mm etch
10x PCB Double Side Copper Clad Boards 100 x 220mm etch
10x PCB Double Side Copper Clad Boards 233 x 160mm etch Manufacturing
and Material Info:
What is the thickness and conctruction for multi-layer boards?
Material Specs
What are my board size limitations?
Can I order more than the service allows?
What about v-score or tab routing?
Do you accept Auto-Cad (DXF) files?
Can I order 2-oz copper instead of standard 1-oz?
Can I have text without silk-screen?
Can I have surface mounts?
I don't have computer files of my design.
What is the thickness and conctruction for multi-layer boards?
4-6 Layers: Limited to 14" in X or Y
Our standard construction builds .062 +/- .007.
We begin with a .028 mil core (.028 mils of laminate with
1 oz of copper laminated to each side. This will be layers
2 and 3 (the middle two). We print the design for the inner
layers on each side then etch. We then laminate .012 mils
of fiberglass (also known as "glass", "prepreg"
or "dielectric") to each side and a sheet of half
ounce copper foil on each side.
Our standard multi-layer construction looks like this:
4-Layer Construction:
Layer Stack-up:
1 copper foil, .0007 (1/2 ounce)*
.010 - .014 glass
2 copper clad, .0014 (1 ounce)
.026 - .028 glass
3 copper clad, .0014 (1 ounce)
.010 - 014 glass
4 copper foil, .0007 (1/2 ounce)*
6-Layer Construction:
Layer Stack-up:
1 copper foil, .0007 (1/2 ounce)*
.004 - .008 glass
2 copper clad, .0014 (1 ounce)
.012 - .014 glass
3 copper clad, .0014 (1 ounce)
.005 - .010 glass
4 copper clad, .0014 (1 ounce)
.012 - .014 glass
5 copper clad, .0014 (1 ounce)
.004 -.008 glass
6 copper foil, .0007 (1/2 ounce)*
*After plating; the surface copper thickness will be a minimum
.0014 thickness on the outer layers.
Answers to common 2-6 Layer Inquiries:
Material Specs:
We use a variety of laminate material suppliers including
Nanya and Isola.
- We are unable to test for controlled impedance. (Our Full
Service and PCBpro Design check can build to set specifications
but we have no way of determining what they should be or are).
- Currently we do not use teflon, high frequency, or flexible
materials. We may offer other material types in the future.
- On our PCBexpress work we do not deviate in construction.
If you have a special construction need you can use our PCBpro
service found at www.China-PCB.org......PCBpro.com We would
be able to do that construction with that service.
What is my board size limit?
Your design is setup on a panel with other customer orders
to run in the process batch. The smallest board size is 0.35"
(X or Y) for these services.
The largest board size allowed is 12 x 14 inches for all
2-6 layer services.
If your board requires larger panelization beyond these limits
please try our PCBpro site: www.China-PCB.org......PCBpro.com
Can I order more than the service allows?
You may quote higher quantity or other lead time pricing:
www.China-PCB.org......PCBpro.com
What about v-scores or tab routing?
PCBexpress does not offer v-score or tab routing.
Please use our quote form on www.China-PCB.org......PCBpro.com
Do you accept Auto-Cad (DXF) files?
We cannot accept Auto-Cad (DXF) files. We do not have a software
to convert the format. Once your files have been converted
to gerber and Excellon formats, we would be happy to accept
them for processing. |