Contract Electronic Manufacturing Services

Contract Electronic Manufacturing Kingfield Electronics specialises in providing low to medium volume Contract Electronics Manufacturing services (CEM) to companies operating in a wide variety of high technology and high reliability market sectors.

Primarily offering box build and complete turnkey assembly contract manufacturing electronic PCB solutions, we offer a wide variety of supporting activities encompassing material procurement, supply chain management, PCB assembly contract manufacturing electronic PCB, and numerous other contract electronics manufacturing services including system integration.offshore manufacturing

PCB assembly contract manufacturing electronic PCB
box build assembly contract manufacturing electronic PCB
PCB testing and inspection
quality management
design solutions
supply chain management
lead free assembly contract manufacturing electronic PCB
PCB assembly contract manufacturing electronic PCB forms a core part of our electronic manufacturing services. This capability can be utilised at all levels from the initial production of very low volume, rapid prototype products, through to the ongoing manufacture of complex, multi-technology PCB assemblies.

PCB assembly contract manufacturing electronic PCB services include:
Prototype & Rapid Turn-Around PCB assembly contract manufacturing electronic PCB contract manufacturing
Given our capability in product innovation and development, we have the ability to offer prototype and rapid turn around PCB assembly contract manufacturing electronic PCB for surface mount, mixed technology and conventional PCB assemblies.

BGA & Surface Mount PCB assembly contract manufacturing electronic PCB
Our surface mount PCB assembly contract manufacturing electronic PCB capabilities include BGA, uBGA and flip chip assembly contract manufacturing electronic PCB. Automated assembly contract manufacturing electronic PCB processes are utilised throughout all stages of the manufacturing cycle to ensure consistent, sustained quality coupled with optimum manufacturing costs.

Mixed Technology & Through-Hole PCB assembly contract manufacturing electronic PCB
We have full capability for assembling both Through-Hole and mixed technology PCB assemblies and can also offer a number of peripheral services such as conformal coating and potting etc. In addition, we can also undertake device programming and the configuration of PCB assemblies prior to system integration or despatch.

Bespoke Test Fixture Design Contract Electronic Manufacturing
Bespoke functional test fixtures can be designed and manufactured for specific PCB assembly contract manufacturing electronic PCB testing requirements. This permits complex functional testing to be undertaken prior to despatch or system integration a number of strategic partnerships with selected vendors in the Far East and has a sourcing office in Hong Kong. This enables us to offer our customers significant cost reductions whilst maintaining the high levels of quality which they experience from our UK manufacturing facility. Our partners are focused on low volume high mix production which is in line with the typical requirements of our customers.

We have strategic partnerships with vendors supplying the following key commodities:

Contract Electronic Manufacturing Services

Bare Boards
PCB assembly contract manufacturing electronic PCB Services
Cable assembly contract manufacturing electronic PCB Services
Box Build assembly contract manufacturing electronic PCB Services
Stamped And Formed Components
CNC Machined Parts
Castings
Plastic Injection Moulded Parts We specialise, both technically and commercially, at mapping and extending our internal capabilities to the strategic requirements of our customers.

We have the scope, in terms of operational systems and facility infrastructure, to undertake most customer production activities.

Our technical team of Electronic, Electrical, Mechanical, Chemical and Process Engineers have a breadth and depth of experience in a variety of markets, products and processes, providing our customers with the required, engineered, solutions. contract manufacturing

We are used to working within quality and procedural frameworks from a variety of individual and uniquely demanding market places including the Industrial Engine, Defence, Aerospace, Medical, Oil and Gas, Power Management, Communications and Security markets.

We are able to invest in our customers' strategic manufacturing activities.

We have experience of moving active production lines and factories whilst maintaining output
PCB Population and Test
Electronics
We populate PCBs with both Surface Mount and Through Hole technologies. We test both in circuit and functionally.

Scope
Panel Sizes up to 500mm x 250mm
SMT 0402 to 52mm
Single and Double sided
Adhesive and Solder Paste
High Speed and Fine Pitch placement
Reflow and Wave Soldering

Inspection and Testing
In Circuit: Pin Bed
X ray (BGAs)
Flying Probe
AOI
Function testing: to customer requirements

Compliance
Class 2 IPC standards
ROHS compliant

Markets Served
Our customer base is global and takes us into challenging and demanding areas such as Defence, Sub Sea, Aerospace, Telecommunications and Security.Surface Treatments
Preparation Processes
Detergent wash, shot-blast, paint stripping, rumbling and vapour degreasing.

Plating Processes contract manufacturing
Denis Ferranti Surface Treatments has an extensive plating capability, operating to Aerospace and Defence Standards.

The following table gives an outline of our current processes:-Contract Electronics Manufacturing Services
Part of the Ultra Electronics group of businesses, Ultra-Electronics Manufacturing and Card Systems (Ultra Cems) is a contract electronics manufacturing business focused on low and medium volume manufacturing for industry sectors demanding high reliability product, including Aerospace, Defence, Security, Oil & Gas exploration, Scientific Instrumentation, Mass Transportation, Nuclear power generation and other professional electronics industries.

Parent company Ultra Electronics Ltd, a group of 25 internationally successful defence and aerospace companies with a long, consistent track record of development and growth, achieving 15% compound annual growth of total shareholder return since flotation in 1996.PCB assembly contract manufacturing electronic PCB
With plants in Weymouth, Cambridge and Portsmouth, Ultra CEMS has been servicing the requirements of the aerospace, defence and other high-reliability sectors such as oil and gas exploration since 1965, supplying PCB assemblies made to the highest quality standards.

Surface Mount Technology Conventional Leaded Technology Special Processes RoHS Selective Wave Soldering Inspection Methods Conformal Coating DFM&T Support Surface Mount Technology
Employing state of the art DEK printers, Europlacer placement machines and BTU convection air reflow ovens, Ultra CEMS achieves industry standards and beyond in the accurate placement of surface mount devices. With many years experience of placing BGA, UBGA, CSP and small profile passives down to and including 0201, the plant offers a cost effective high yield solution to any SMT requirement.

Conventional Leaded Technology
Having no regard to the growth of SMT, the use of conventional leaded technology in new products continues in strength. Ultra CEMS staff have many decades of experience in hand assembly contract manufacturing electronic PCB, working to IPC 610 class 3, the high reliability standard of workmanship. With a dedicated workforce and a comprehensive infrastructure of works instructions and procedures, the Weymouth plant manufactures product for demanding customers where consistency of quality is utterly essential.

Special Processes
Ultra CEMS offers a variety of less common processes, including the use of high melting point solders, special conformal coating agents, Intrusive reflow and secure enclosure assembly contract manufacturing electronic PCB.

PCB assembly contract manufacturing electronic PCB contract manufacturing
MOD security cleared staff. Ultra CEMS is a registered “Crypto Bastion” within the meaning of Governmental encryption regulations, enabling the assembly contract manufacturing electronic PCB of highly sensitive security products which employ high orders of encryption.

RoHS Regulations
Ultra CEMS continues to provide full lead based processing for exempt category product, whilst also having invested in lead-free equipment and process control.

Selective Wave Solder
Having two Selective Wave soldering machines Ultra CEMS achieves consistent quality and process control when assembling boards having multiple ground and power planes, high-current connectors or A-typical distribution of components.

Inspection Methods
In addition to the ubiquitous binocular microscopes, used throughout the plant, Ultra-CEMS has special in-house inspection tools including Ersascope macro optical inspection and 3 dimensional X-ray.

Conformal Coating
Both dip-coating and vertical spray coating is available at the Weymouth plant, along with an air-abrasive coating removal system. The staff have experience of a wide range of coating agents to meet most requirements.

Contract Electronic Manufacturing Services Shenzhen,China

 

DFM&T Support contract manufacturing
Engineering staff at Weymouth and Cambridge are pleased to provide early feedback on plots of new PCB layouts. Often less well understood by design engineers the art of achieving the required electronic functionality whilst creating a cost effectively manufactured PCB assembly contract manufacturing electronic PCB, is vitally important as time-to-market shortens and the cost of re-design We’re an EMS provider based in the UK and Czech Republic delivering reliable and cost-effective electronics assembly contract manufacturing electronic PCB, in addition to electro-mechanical assembly contract manufacturing electronic PCB contract manufacturing services.
As a highly experienced contract electronics manufacturing services supplier (CEM), our sophisticated manufacturing facilities in Lutterworth in the UK and Chomutov in the Czech Republic deliver a full range of specialist EMS services. Spanning design for test, design for manufacturing, PCB assembly contract manufacturing electronic PCB, box build assembly contract manufacturing electronic PCB, mechanical assembly contract manufacturing electronic PCB and full system assembly contract manufacturing electronic PCB, our proven and extensive expertise means there's no project too tough for our team!

What's more, every CEM service we offer is supported by robust material procurement, inventory management, component engineering and test expertise.

We're your EMS company, talk to the CEM specialists!
Established in 1983 and now part of a £30m group of specialist electronics manufacturing companies, we have a proven track record delivering the results our customers need to compete; from prototype and pre-production units, through to demand-driven logistics and medium volume electronics manufacturing.

Our state-of-the-art plants in the UK and the Czech Republic each offering 40,000 sq ft (3,500 sq m) - deliver all the benefits of offshore capability to give you the best of both worlds.

Whether it's aerospace, communications, industrial controls, IT, medical or scientific instrumentation, let us solve your contract electronics manufacturing challenge today.
increases.
Prototypes
Conventional electronics assembly contract manufacturing electronic PCB
Surface mount assembly contract manufacturing electronic PCB
State-of-the-art equipment
RoHS
Exempt product
Cost effective design
Core to the JJS Electronics business is electronics assembly contract manufacturing electronic PCB using cost effective techniques to achieve high quality within a versatile manufacturing strategy. Covering all technologies, the broad range of pcb assembly contract manufacturing electronic PCB services complement the company's wider system assembly contract manufacturing electronic PCB and test capability.

Conventional PCB assembly contract manufacturing electronic PCB
Using traditional methods and employing many years of experience, JJS staff carry out manual assembly contract manufacturing electronic PCB of conventional technology pcbs in prototype, small, medium and larger volumes.

Surface mount assembly contract manufacturing electronic PCB
Ongoing investments in modern equipment are supported by experienced staff with a proven ability to manufacture high reliability assemblies. Working with all surface mount packages including BGA, Chip Scale Packages and passives down to 01005, a high level of placement accuracy, solder joint integrity and quality is consistently achieved.

State-of-the-art equipment
JJS Electronics utilises state-of-the-art equipment to achieve consistently high levels of yield and process control through cost effective investment. Mydata, DEK and BTU, equipment provides integrated features such as process monitoring and controls to streamline and optimise smt production.

RoHS
Since 1st July 2006, regulatory requirements prevent the use of lead in non-exempt electronic assemblies. JJS actively supports customers by providing advice and support aimed at achieving lead free status for their products. JJS has established RoHS compliant smt and conventional processes by way of investments in capital equipment and the adoption of proven processes. The JJS MRP system allows RoHS status to be appended to all component definitions, based on written supplier statements.Foundation Technology is one of the most advanced and experienced contract electronic manufacturers within the United Kingdom.

For over 15 years we have provided electronic manufacturing services (EMS) to customers requiring PCB assembly contract manufacturing electronic PCB, PCB prototyping, electronic sub-assembly contract manufacturing electronic PCB or full turnkey Box Build assemblies.

Specialising in the low to medium volume, high technology and high reliability sectors Foundation Technology is committed to providing customers with the highest quality of product and service.

It is our aim at Foundation Technology to provide a knowledgeable, flexible and customer focussed interface that understands and concentrates on all aspects of your businessPCB assembly contract manufacturing electronic PCB
Foundation Technology specialises in the flexible batch-build manufacturing of high technology boards that demand high levels of quality and reliability. Our panel batch sizes typically range from 1 to 500 with lead-times from 48 hours to 4 weeks.

Foundation Technology provides flexible capacity management with eight surface mount placement machines.

It is this level of flexibility and customer approach that enables us to serve the most demanding of applications from Formula 1 Motor Racing to NASA Space Programmes.

Whether you require Surface Mount assembly contract manufacturing electronic PCB, PTH assembly contract manufacturing electronic PCB or a combination of both, Foundation Technology can offer you a competitive and total PCB assembly contract manufacturing electronic PCB solution.

Flexible Approach to Capacity Management
Rapid Line Changeover and Off-Line Setup
A Customer Focussed Team Approach
PCB Panel Batch sizes from 1 to 500
Lead-times from 48 hours to 4 weeks